Spray Dryer
Hongxing spray dryers incorporate a number of special design features including atomizers for easy start-up and shut-down, short off-spec period, controlled particle size and easy process control.
Hongxing spray dryers incorporate a number of special design features including atomizers for easy start-up and shut-down, short off-spec period, controlled particle size and easy process control.
Hongxing spray dryers incorporate a number of special design features including atomizers for easy start-up and shut-down, short off-spec period, controlled particle size and easy process control.
Correct atomization and air distribution are the keys to the spray drying process, as both greatly influence the final powder structure and quality. Often, spray dryers are equipped with high-speed centrifugal atomizers ensuring sturdy and reliable operation. High-Pressure nozzle atomization is used especially for products where a rather coarse powder with narrow particle distribution and high bulk density is required. In the nozzle atomizer, fines are returned around one or more central nozzles in order to facilitate optimum agglomeration. Two-Fluid nozzle agglomeration is typically applied in small chambers allowing maximum flexibility in particle design and particle engineering for both super-fine and agglomerated particles.
All spray dryers use some type of atomizer or spray nozzle to disperse the liquid or slurry into a controlled drop size spray. The most common of these are rotary disks and single-fluid high pressure swirl nozzles. Alternatively, for some applications two-fluid or ultrasonic nozzles are used. Depending on the process needs, drop sizes from 10 to 500 µm can be achieved with the appropriate choices. The most common applications are in the 100 to 200 µm diameter range. The dry powder is often free-flowing.
| Spec./m (Dia×Length） |
Capacity (t/h) |
Installation Obliquity (%) |
Main Reducer |
Main Motor (kw) |
Weight (t) |
| Φ1.5×15 | 2～3 | 3～5 | ZQ500 | 15 | 28 |
| Φ1.5×20 | 3～4 | 3～5 | ZQ500 | 15 | 35 |
| Φ1.8×18 | 4～6 | 3～5 | ZQ500 | 18.5 | 47 |
| Φ2.0×22 | 7～8.5 | 3～5 | ZQ500 | 22 | 61 |
| Φ2.2×18 | 7～8.5 | 3～5 | ZQ500 | 22 | 64 |
| Φ2.2×22 | 8～10 | 3～5 | ZQ650 | 30 | 73 |
| Φ2.4×24 | 12～15 | 3～5 | ZS125 | 45 | 98 |
| Φ2.5×25 | 15～20 | 3～5 | ZS125 | 55 | 110 |
| Φ2.8×28 | 16～22 | 3～5 | ZL100 | 55 | 130 |
| Φ3.0×30 | 20～25 | 3～5 | ZL115 | 75 | 169 |
| Φ3.2×36 | 28～32 | 3～5 | ZL115 | 90 | 200 |
| Φ3.3×40 | 32～36 | 3～5 | ZI130 | 132 | 237 |
| Φ3.6×36 | 35~38 | 3~5 | ZSY450-28 | 185 | 318 |
| Φ4.0×36 | 50~60 | 3~5 | ZSY450-25 | 220 | 348 |
| Φ4.0×45 | 60~70 | 3~5 | ZSY450-25 | 250 | 414 |
| Φ4.5×50 | 70~75 | 3~5 | ZSY500-25 | 315 | 576 |
